Jiangsu Fangwei Furnace Industry Co., Ltd. is one of the leading manufacturers and suppliers of crucible melting resistance furnace in China. We have world-leading production equipment and strong manufacturing capabilities. Welcome to wholesale customized crucible melting resistance furnace made in China here from our factory. For price consultation, contact us.
Product Introduction
Crucible Melting Resistance Furnaces are electric heating units used for batch melting and holding of non-ferrous metals and alloys. Electric resistance heating operates without combustion gases, making the furnace suitable for processes that require clean heating conditions.
This furnace processes aluminum, copper, brass, bronze and zinc alloys. The independent crucible isolates molten metal from heating elements, while multi-layer insulation reduces heat loss during batch operation. The furnace is available in fixed or tilting configurations to suit manual or mechanical pouring.
Crucible capacity, furnace dimensions, heating power, maximum working temperature, control system and pouring method can be specified according to the alloy, batch weight and production layout.
Working Principle
Raw metal materials are loaded into the independent crucible inside the furnace chamber. After startup, resistance heating elements convert electrical energy into heat. Heat from the resistance elements is transferred to the crucible, raising the crucible temperature and melting the metal charge.
Thermocouples continuously monitor furnace temperature and send real-time signals to the PID controller. The PID controller adjusts heating power according to the measured temperature to maintain stable melting and holding conditions. The molten metal can then be removed manually or discharged using an optional tilting mechanism.
Features
01.
Heating elements are arranged around the crucible for even heat distribution. Heating component specifications are selected according to the required working temperature and alloy type.
02.
The crucible is an independent, replaceable component separated from the heating elements. Different crucible materials and sizes are available according to the processed metal and furnace capacity.
03.
Temperature is controlled by thermocouples and a PID control system. The system automatically adjusts heating output to keep the furnace within the preset melting and holding temperature range.
04.
An optional tilting system can be installed for mechanical pouring. Hydraulic and mechanical driving types are available, with adjustable tilting angles to match on-site casting equipment.
05.
The Crucible Melting Resistance Furnace is lined with refractory and insulation materials. Lining materials and thickness are configured according to operating temperature and working cycles to reduce chamber heat loss.
06.
Electric resistance heating eliminates combustion flue gas and avoids direct flame contact with the molten metal.
Applications
This Crucible Melting Resistance Furnace is mainly used for melting and holding aluminum alloys, copper, brass, bronze, zinc and other non-ferrous metals. It is widely applied in non-ferrous metal foundries, die-casting workshops and hardware manufacturing plants, covering conventional batch melting, casting preparation and ingot production processes.
Fitted with a tilting mechanism, the furnace allows mechanical transfer of molten metal to downstream casting equipment. It also adapts to small-batch production and laboratory alloy research scenarios. Users can customize furnace capacity and heating power to suit different batch sizes and melting requirements.
Product Detail
Electrical Control Cabinet
Electrical Control Cabinet
Heating Element
Heating Element
Hot Tags: crucible melting resistance furnace, China crucible melting resistance furnace manufacturers, suppliers, factory
